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What are the core equipment required for producing titanium rods?
1、 Smelting and sintering equipment
Vacuum resistance furnace: including carbon tube furnace and molybdenum wire furnace, used for sintering and forming titanium powder, with a working temperature of up to 1500-1600 ℃.
Vacuum unit: equipped with a mechanical pump oil booster pump system to ensure a vacuum degree of 0.13Pa or above during the sintering process.
Sintering auxiliary materials: using molybdenum brackets and Al ₂ O ∝, TiO ₂ fillers to prevent sintering body adhesion and improve uniformity.
2、 Forming and processing equipment
Hot forging machine: improves the density and mechanical properties of titanium rods through high-temperature plastic deformation.
Hot rolling mill: used for the stretching and forming of titanium rods, improving surface quality and dimensional accuracy.
3、 Finishing and surface treatment equipment
Car polishing machine: improves the surface smoothness of titanium rods through cutting and grinding processes.
Hot straightening equipment: including a 9-roll straightening machine, welding machine power supply, and infrared thermometer, for high-temperature straightening of titanium materials with low elastic modulus.
4、 Supporting production line
Large scale production requires the configuration of complete rod and wire production lines, plate, strip, foil production lines, and deep processing equipment to meet diverse product demands.
Key equipment functions and selection instructions
The vacuum resistance furnace needs to adapt to the high activity characteristics of titanium, avoid oxidation, and ensure the stability of sintering temperature.
Hot forging/rolling equipment needs to have high-temperature processing capabilities to optimize the strength and corrosion resistance of titanium alloys.
The straightening equipment needs to be combined with local heating technology to reduce the rebound rate of titanium rods and improve straightening efficiency.
Car polishing machines are commonly used for precision titanium rod processing, and the surface roughness can be controlled below Ra0.8.